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On the stock headlights referenced above, depress the lens, remove the trim ring, gently release
the lens to allow it to push out of the housing. Remove the reflector by releasing the clips, and
then install the headwinds mounting ring, the new headlight electrical connector, an SAE or D.O.T.
lamp, the lamp retaining ring & the stock trim ring.
5/16 Open End Wrench
7/16 Open End Wrench
Center or Transfer Punch
#2 Center Drill
Needle Nose Pliers
Qty 2 1-7041-1 Mounting Ring
Qty 2 1-7041-2 Retaining Ring
Qty 2 8-7021 Headlight Pigtail Assembly (H4)
Qty 2 8-7021 5-3/4" Headlamp (60/55W H4 Halogen)
Qty 2 8-0902A Pigtail connector kit (Not supplied)
Step 1: Remove original lens.
Step 2: Remove lamp bolt.
Step 3: Remove ground wire.
Step 4: Loosen outer slide hinge nut.
Step 5: Remove inner slide hinge nut.
Step 6: Slide reflector hinge.
Step 7: Remove wire sleeve (shrink tubing).
Step 8: Feed wires through hole.
Step 9: Undo wire clamp and release bulb.
Step 10: Bend tabs up to remove turn signal bulb.
Step 11: Remove reflector.
Step 12: Feed wires through hole.
Step 13: Remove original pigtail.
Step 14: Remove bolt below wire hole.
Step 15: Remove reflector stand.
Step 16: Clean bucket, ready to install Headlight Adapter.
Step 17: Line up 12 o'clock hole.
Step 18: Line up holes for drilling. Make sure holes at 3 & 9 o'clock are even.
Step 19: Tape mount ring to bucket.
Step 21: Center punch 12 o'clock mount hole.
Step 22: (5/32") Drill 12 o'clock mount hole. Debur inside & backside of hole.
Step 23: Screw flat head screw into ring.
Step 24: Screw ring into front of housing flange. Line up ring and re-tape.
Step 25: With 12 o'clock screw still in place, center punch 9 o'clock hole.
Step 26: Drill 9 o'clock hole.
Step 27: Debur hole. Repeat steps 24-27 for 3 o'clock hole as well.
Step 28: After all three holes are drilled, remove screws and ring, put screws
back into housing flange.
Step 29: Insert ring behind bucket face flange. Insert springs between flange
and mount ring over screws.
Step 30: Screw into ring enough to hold ring in place.
Step 31: Repeat for all three screws.
Step 32: Place shrink wrap over headlight and turn signal wiring.
Step 33: Feed wires thru wire hole on back of housing.
Step 34: Plug H4 Connector into back of lamp.
Step 35: Install lamp, lining up tabs on back of lamp with notches on back ring.
Step 36: Install beauty/retaining ring lining up holes with back ring.
Step 37: Install 3 screws.
Step 38: Install turn signal bulb. Pay attention to notch on bulb base when inserting.
Step 39: Connect your wires with butt-splice connectors.
Step 40: Give wires a slight tug making sure they're properly connected.
Step 41: Now 7" S.A.E. lamps fit your housing, choose from lamps with built-in turn
signals, tri-bars, snake eyes & more! Giving you more options to customize your rod!